The Nukeproof Horizon pedal is arguably the best flat pedal on the market – developed in conjunction with the world’s most famous flat pedal rider, Sam Hill, it recently received 10/10 from MBR magazine.
We spoke to the guys at Nukeproof to see what it takes to make a pedal fit for a downhill legend.
The key requirements for the design (form and function) are set out and drawn from previous model testing, customer feedback and Team Chain Reaction PayPal riders Sam Hill, Mike Jones, Joe Smith and Elliott Heap.
Nukeproof’s creative designer sketches his vision of what the new pedal should look like, with input from the Nukeproof design team.
Next, the paper-and-pen drawing is handed to Nukeproof’s Design Engineer who works his magic and translates the sketch into reality, using Solidworks to create a production part drawing meeting the initial brief.
Once agreed, the Solidworks version of the Horizon pedal is brought to life on Nukeproof’s own 3D printer. The 3D printed version of the pedal is fitted with all the parts of the final version, including the axle and pins.
Watch it being printed
Once the team are happy with the 3D printed version, an alloy forging of the pedal is produced, which becomes the unfinished ‘blank’ of the production pedal.
The raw forged alloy is then machined to production specification, finished in black ano with a polished face and black height adjustable pins.